esp32-Serial-Logger/sdcard_task.cpp

#include "sdcard_task.h"
#include "serial_task.h"
#include <time.h>

static SPIClass vspi(VSPI);
volatile bool sdLoggingActive = false;
char currentLogFileName[64] = "";
static File logFile;
static bool sdReady = false;
static SemaphoreHandle_t sdMutex = NULL;

void sdTaskInit() {
  sdMutex = xSemaphoreCreateMutex();

  vspi.begin(SD_VSPI_SCLK, SD_VSPI_MISO, SD_VSPI_MOSI, SD_VSPI_CS);

  if (!SD.begin(SD_VSPI_CS, vspi, 4000000)) {
    Serial.println("[SD] Card mount FAILED!");
    sdReady = false;
  } else {
    uint8_t cardType = SD.cardType();
    if (cardType == CARD_NONE) {
      Serial.println("[SD] No card detected!");
      sdReady = false;
    } else {
      sdReady = true;
      uint64_t cardSize = SD.cardSize() / (1024 * 1024);
      Serial.printf("[SD] Card mounted. Type: %d, Size: %lluMB\n", cardType, cardSize);
      vspi.setFrequency(20000000);

      if (!SD.exists(LOG_DIR)) {
        SD.mkdir(LOG_DIR);
        Serial.println("[SD] Created /logs directory");
      }
      // Don't auto-start logging - user starts manually via web UI
      sdLoggingActive = false;
      Serial.println("[SD] Ready (logging OFF - start via web UI)");
    }
  }

  xTaskCreatePinnedToCore(sdLoggingTask, "SDLog", TASK_STACK_SD_LOG,
    NULL, TASK_PRIORITY_SD_LOG, NULL, 0);
}

bool sdCreateNewLogFile() {
  if (!sdReady) return false;
  xSemaphoreTake(sdMutex, portMAX_DELAY);

  if (logFile) { logFile.flush(); logFile.close(); }

  struct tm timeinfo;
  time_t now;
  time(&now);
  localtime_r(&now, &timeinfo);

  snprintf(currentLogFileName, sizeof(currentLogFileName),
    "%s/LOG_%04d%02d%02d_%02d%02d%02d.csv",
    LOG_DIR,
    timeinfo.tm_year + 1900, timeinfo.tm_mon + 1, timeinfo.tm_mday,
    timeinfo.tm_hour, timeinfo.tm_min, timeinfo.tm_sec);

  logFile = SD.open(currentLogFileName, FILE_WRITE);
  if (!logFile) {
    Serial.printf("[SD] Failed to create: %s\n", currentLogFileName);
    xSemaphoreGive(sdMutex);
    return false;
  }
  logFile.print(CSV_HEADER);
  logFile.flush();
  Serial.printf("[SD] New log file: %s\n", currentLogFileName);
  xSemaphoreGive(sdMutex);
  return true;
}

void sdLoggingTask(void *param) {
  Serial.println("[Task] SDLog started on core " + String(xPortGetCoreID()));

  TickType_t lastFlush = xTaskGetTickCount();
  int pendingWrites = 0;
  char csvLine[LOG_LINE_MAX_LEN + 64];

  while (true) {
    LogEntry *entry;
    if (xQueueReceive(queueSD, &entry, pdMS_TO_TICKS(100)) == pdTRUE) {
      if (sdLoggingActive && sdReady && logFile) {
        xSemaphoreTake(sdMutex, portMAX_DELAY);

        int len = snprintf(csvLine, sizeof(csvLine),
          "\"%s\",\"%c\",\"", entry->timestamp,
          entry->direction == 'T' ? 'T' : 'R');

        // Write data as plain string (no hex encoding)
        for (int i = 0; i < entry->dataLen && len < (int)sizeof(csvLine) - 4; i++) {
          char c = entry->data[i];
          if (c == '"') { csvLine[len++] = '"'; csvLine[len++] = '"'; }
          else if (c >= 0x20) { csvLine[len++] = c; }
          // Skip control chars (0x00~0x1F) silently
        }
        len += snprintf(csvLine + len, sizeof(csvLine) - len, "\"\r\n");
        logFile.write((uint8_t*)csvLine, len);
        pendingWrites++;

        xSemaphoreGive(sdMutex);
      }
      vPortFree(entry);
    }

    if (pendingWrites > 0 &&
        (xTaskGetTickCount() - lastFlush) > pdMS_TO_TICKS(SD_WRITE_INTERVAL)) {
      if (logFile) {
        xSemaphoreTake(sdMutex, portMAX_DELAY);
        logFile.flush();
        xSemaphoreGive(sdMutex);
      }
      pendingWrites = 0;
      lastFlush = xTaskGetTickCount();
    }

    if (pendingWrites >= 50) {
      if (logFile) {
        xSemaphoreTake(sdMutex, portMAX_DELAY);
        logFile.flush();
        xSemaphoreGive(sdMutex);
      }
      pendingWrites = 0;
      lastFlush = xTaskGetTickCount();
    }
  }
}

void sdStopLogging() {
  sdLoggingActive = false;
  if (logFile) {
    xSemaphoreTake(sdMutex, portMAX_DELAY);
    logFile.flush();
    logFile.close();
    xSemaphoreGive(sdMutex);
  }
  Serial.println("[SD] Logging stopped");
}

void sdStartLogging() {
  if (!sdReady) { Serial.println("[SD] Card not ready!"); return; }
  if (!logFile || !sdLoggingActive) sdCreateNewLogFile();
  sdLoggingActive = true;
  Serial.println("[SD] Logging started");
}

String sdGetFileList() {
  if (!sdReady) return "{\"files\":[]}";
  xSemaphoreTake(sdMutex, portMAX_DELAY);

  String json = "{\"files\":[";
  File dir = SD.open(LOG_DIR);
  bool first = true;

  if (dir && dir.isDirectory()) {
    File file = dir.openNextFile();
    while (file) {
      if (!file.isDirectory()) {
        if (!first) json += ",";
        first = false;
        json += "{\"name\":\"";
        json += file.name();
        json += "\",\"size\":";
        json += String(file.size());
        time_t t = file.getLastWrite();
        struct tm *tm = localtime(&t);
        char timeBuf[32];
        strftime(timeBuf, sizeof(timeBuf), "%Y-%m-%d %H:%M:%S", tm);
        json += ",\"modified\":\"";
        json += timeBuf;
        json += "\"}";
      }
      file = dir.openNextFile();
    }
    dir.close();
  }
  json += "]}";
  xSemaphoreGive(sdMutex);
  return json;
}

bool sdDeleteFile(const char *filename) {
  if (!sdReady) return false;
  xSemaphoreTake(sdMutex, portMAX_DELAY);

  char path[128];
  snprintf(path, sizeof(path), "%s/%s", LOG_DIR, filename);
  if (sdLoggingActive && strcmp(path, currentLogFileName) == 0) {
    xSemaphoreGive(sdMutex);
    return false;
  }
  bool result = SD.remove(path);
  Serial.printf("[SD] Delete %s: %s\n", path, result ? "OK" : "FAIL");
  xSemaphoreGive(sdMutex);
  return result;
}

bool sdCardPresent() { return sdReady; }